Zetec Topaz 64 Portable Channel Phased Array

Description

Zetec TOPAZ64 Portable 64-Channel Phased Array Ultrasonic Testing Instrument – Advanced PAUT, FMC & TFM NDT System

The Zetec TOPAZ64 Portable 64-Channel Phased Array is a fully integrated portable Phased Array Ultrasonic Testing (PAUT) instrument designed for demanding non-destructive testing applications. It combines up to 64 active phased-array channels with Full Matrix Capture (FMC) and Total Focusing Method (TFM) capabilities for detailed inspection and imaging.

The system is designed for challenging inspections involving welds, composites, corrosion and complex components, with support for PAUT, TOFD and advanced FMC/TFM workflows. Zetec states that TOPAZ64 is used across industries including oil and gas, power generation, manufacturing and transportation.

Its integrated UltraVision Touch software manages data acquisition, real-time imaging and analysis directly on the instrument, reducing the need for additional external acquisition equipment.

Main Benefits

Up to 64 active phased-array channels
Portable integrated PAUT system
Full Matrix Capture capability
Real-time Total Focusing Method
TOFD inspection capability
High-resolution ultrasonic imaging
Up to 1024 focal laws
Supports advanced multi-probe configurations
12.1-inch high-resolution touchscreen
UltraVision Touch software included
Built-in 256 GB SSD
Battery-powered operation
Hot-swappable batteries on current configurations
Designed for IP66 protection
Automatic probe and scanner detection
Suitable for field and industrial NDT inspections

Key Features

64-Channel Phased Array
The TOPAZ64 provides up to 64 active phased-array channels, depending on configuration. Available configurations include 64/64PR and 64/128PR, while earlier documentation also lists 32/128PR configurations. The 64/128PR configuration can use up to 64 channels as transmitters and 64 as receivers for advanced pulse-receive applications.

Full Matrix Capture
TOPAZ64 supports Full Matrix Capture (FMC) with up to 64 probe elements. FMC records elementary A-scan information that can subsequently be processed for advanced imaging and analysis. This capability is particularly useful for complex inspections where conventional phased-array imaging may not provide sufficient information.

Total Focusing Method
The instrument supports real-time high-resolution TFM, with a frame size of up to 1 million points on applicable configurations. The published specifications list TFM frame rates of up to 110 Hz for 65K-point frame resolution. TFM can provide detailed images of indications and internal features across the inspection zone.

TOFD Capability
The TOPAZ64 supports Time of Flight Diffraction (TOFD) inspections through its conventional UT channels. Zetec documentation specifies two P/E or two P/C conventional UT channels, making the instrument suitable for combined PAUT and TOFD workflows.

UltraVision Touch Software
UltraVision Touch is integrated into the instrument and provides:
PAUT signal acquisition
Real-time imaging
Inspection setup
Data analysis
FMC/TFM processing
Online and offline analysis

Key Specifications

Brand: Zetec
Model: TOPAZ64
Product Type: Portable Phased Array Ultrasonic Testing (PAUT) Instrument
Phased Array Channels: Up to 64 active channels
Configurations: 64/64PR and 64/128PR, depending on configuration
Conventional UT Channels: 2 P/E or 2 P/C
Phased Array Connector: ZPAC
Amplitude Resolution: 16-bit
Maximum PRF: Less than 40 kHz
PA Bandwidth: 0.5–18 MHz
UT Bandwidth: 0.5–25 MHz
Focal Laws: Up to 1,024 with unlimited groups
FMC: Full Matrix Capture capability
TFM: Total Focusing Method capability
TFM Frame Size: Up to 1 million points
TFM Frame Rate: Up to 110 Hz at 65K points per frame
Maximum Samples: 16,384
Internal Storage: 256 GB SSD
Display: 12.1-inch color multi-touch display
Display Resolution: 1024 × 768 pixels
Data Interfaces: Gigabit Ethernet, USB 3.0 and USB 2.0
Video Output: HDMI
Encoder Interfaces: 3 quadrature-type interfaces
Software: UltraVision Touch / UltraVision 3
Battery Operation: Yes
Weight: Approximately 9.1 kg / 20 lb with one battery
Dimensions: Approximately 343 × 278 × 158 mm
Protection Rating: IP66 design
Operating Temperature: Approximately -10°C to 45°C
Inspection Methods: PAUT, FMC, TFM and TOFD
Typical Applications: Weld inspection, corrosion inspection, composite inspection and industrial NDT

Applications

The Zetec TOPAZ64 is suitable for:
Phased array ultrasonic testing
Weld inspection
Weld defect detection
Corrosion inspection
Composite inspection
Aerospace NDT
Oil and gas inspection
Power-generation inspection
Manufacturing quality control
Transportation inspection
TOFD inspection
FMC inspection
TFM imaging
Crack detection
Lack-of-fusion inspection
Porosity inspection
Thickness and dimensional evaluation

Typical Inspection Areas

Weld Inspection
PAUT and TOFD capabilities can be combined for advanced weld inspection and characterization of indications.

Composite Inspection
FMC and TFM capabilities are useful for imaging complex composite structures and internal defects.

Corrosion Inspection
The system can be configured for advanced ultrasonic inspection and corrosion mapping workflows.

Energy & Industrial Inspection
The TOPAZ64 is designed for demanding industrial inspection environments, including energy infrastructure and heavy manufacturing.

What is the Zetec TOPAZ64 used for?
The TOPAZ64 is a portable Phased Array Ultrasonic Testing (PAUT) system used for advanced non-destructive inspection of welds, composites, industrial components and other structures.

How many phased-array channels does TOPAZ64 have?
Depending on the configuration, the system supports up to 64 active phased-array channels. Certain configurations support 64 transmitters and 64 receivers using a 128-element probe.

Does TOPAZ64 support TFM?
Yes. TOPAZ64 supports Total Focusing Method (TFM), including real-time high-resolution TFM on applicable configurations.

Does it support FMC?
Yes. The TOPAZ64 supports Full Matrix Capture (FMC) with up to 64 probe elements.

Can it perform TOFD inspections?
Yes. The instrument provides two conventional UT channels that can be configured for pulse-echo or pitch-catch operation and support TOFD applications.

What software does TOPAZ64 use?
The instrument includes UltraVision Touch embedded software for acquisition, imaging and analysis. UltraVision 3 can also be used for remote acquisition or offline post-processing depending on configuration and licensing.

Is TOPAZ64 suitable for field inspection?
Yes. It is designed as a portable instrument with battery operation, rugged construction and an IP66 design target.